High Speed Gabion Production Line With PVC Coated Wire
Gabion mesh machine is a kind of metal wire weaving machinery and equipment specially used to produce gabion mesh. The gabion nets produced by it are widely used in water conservancy projects, highway and railway protection, slope support, river management and other fields. The core features of the gabion mesh machine are its high efficiency, automation, high precision and strong flexibility.
It uses precise mechanical structure and intelligent electronic control system to efficiently and reliably weave metal wires into gabion mesh that meets strict engineering standards.
1.Gabion Production Line Key Components:
Wire Feeding System: Uncoils and straightens steel wire (typically galvanized or PVC-coated).
Mesh Forming Unit: Forms mesh through welding or weaving, tailored to gabion specifications.
Cutting Mechanism: Precision-cut wires or mesh panels using hydraulic or pneumatic tools.
Control Panel: User-friendly CNC interface for programming dimensions, mesh patterns, and production speed.
Assembly Unit: Some machines fold and assemble mesh into 3D boxes, while others produce flat panels for later assembly.
2.Gabion Production Line Working Process:
Wire Preparation: Wires are fed, straightened, and cut to required lengths.
Mesh Creation: Wires are welded or woven into hexagonal or rectangular grids.
Cutting & Shaping: Panels are cut to size, with edges shaped for assembly.
Automated Assembly: Panels are folded into box structures, with spiral connectors or rings added for stability.
3.Gabion Production Line Technical Specifications:
Wire Diameter: 1.5-4.5mm.
Mesh Sizes: Adjustable (e.g., 60x80 mm to 130x160 mm).
Production Speed: Up 60 times per minute (producing 30 meshes), depending on the model and complexity of the product.
Power Requirements: The machine is driven by five servo motors, including four 11kw motors and one 15kw motor.
4.Gabion Production Line Two Core Advantages:
1. Modular Dragplate Design-Oone Machine, Multiple Products, Cost Effiency
Our gabion machines features modular dragplate technology, alloowing a single machine to produce various product types by simply switching drag plates. This innovation offers:
Flexible production for quick market response.
Cost savings over 40% by reducing harware investment and optimizing space and maintenance.
Suitable upgrades with future-proof compatibility, minimizing waste and maximizing ROI.
2. Smart Remote Maintenance-Uninterrupted Production Assurance
Our fully automated CNC gabion machine is equipped with intelligent remote maintenance systems, providing:
Remote diagnostics for precise issue identification
Quick problem resolution through remote adjustments and guided repairs.
Reduced operational costs and enhanced productivity with minimal downtime.
Data-driven management for optimized performance and long-term efficiency.
These advantages cater to clients' needs for flexibility, cost-effectiveness, and production stability.
| Gabion Machine Parameter Configuration Table |
| Standard weaving width |
5200mm |
|
Wire diameter range
( varies based on the weaving range and specifications)
|
1.5-4.5mm |
|
Mesh size specification
(can be customized)
|
6.6 6.8 7 7.2 8.4 8.6 8.8 9 9.2 9.4 10.2 10.6 11.6 |
| Twisting method |
3 twists, 5 twists, long pattern, short pattern |
|
Speed
(varies based on the width and specifications)
|
70times/minute |
| Maximum output |
320m/hour |
| Motor Power |
15KW*1 11KW*4 |
| Automatic pause system |
✔yes □no |
| Automatic fuel supply system |
✔yes □no |
| Dimensions (length * width * height) |
9.79m*1.40m*3.07m |
| Net weight |
18.5T |
| The CNC system adopts electronic cam form and is completely self-developed, providing customized services according to customer needs |
| Gabion Machine Advantages |
| 1 |
New Drive Mode |
5 Servo motor drive replaces traditional gear transmission, resulting in a simpler structure, lower noise, higher control precision, and easier maintenance. |
| 2 |
Automatic Lubrication System |
Ensures smooth operation and reduces wear and tear by automatically supplying oil to critical components. |
| 3 |
Overload Protection Clutch |
Protects the machine from damage by disengaging the drive system in case of overload or excessive force. |
| 4 |
Automatic Emergency Stop System |
Enhances safety by automatically shutting down the machine in case of abnormal operation or emergencies. |
| 5 |
Self-Developed Control System |
A proprietary control system designed for optimal performance, reliability, and ease of use. |
| 6 |
One-Year After-Sales Service |
Includes spare parts supply, remote system adjustments, online guidance, and on-site support if needed. |
| 7 |
CNC system |
The CNC system adopts electronic cam form and is completely self-developed, providing customized services according to customer needs |
